i-BRUSH
Intelligent Carbon Brush Remote Monitoring
Generators and motors face constant wear and tear, and inefficient brush systems can lead to costly downtime and increased maintenance needs. Manually monitoring brush performance is both time-consuming and risky.
Using advanced sensors and connected technology, the i-BRUSH system provides continuous data on wear and performance that you can access from your PC, smart phone, or the optional console (available with versions 2.0 and Core). The i-BRUSH system not only extends the lifespan of your motors and generators, but also optimizes operational reliability and reduces maintenance costs.
The i-BRUSH Monitors Critical Data to Secure Uptime
- Brush wear
- Temperature in the brush
- Current in the brush
- Current distribution between brushes
- Temperature & humidity in slip ring compartment
- Optional in i-BRUSH 2.0: Brush vibrations (pk-pk)
- Designed to monitor up to 100 brushes (i-BRUSH Connect and Core) or more than 100 (i-BRUSH 2.0)
Prevent Failures & Identify Performance Issues
- Arcing
- Potential Flashover
- Abnormal Current Distribution (“Selective Action”)
- Broken Springs
- Improper Installation
- Slip Ring Degradation
- Fast Brush Wear
- And More
Benefits of the i-BRUSH System
Proactive Maintenance
Extended Lifespan
Cost Savings
Operational Reliability
Sustainability
Reduce unnecessary replacements, save resources, and contribute to environmental sustainability.
Easy to Install
Easy to Use
Typical Applications for i-BRUSH Systems
i-BRUSH 2.0: Large slip rings in gas/steam, hydro, and phase condenser application
i-BRUSH Core: Industrial slip rings and larger hydro
i-BRUSH Connect: Wind power and smaller hydro
