Shaft Grounding: Applications

Stock and Custom Shaft Grounding Solutions for Your Applications

Helwig’s Bearing Protection Kit (BPK)™ Shaft Grounding Solutions are trusted by OEMs and the aftermarket to protect electric motor bearings from VFD-induced damage for 10+ years. We offer ready-to-ship stock shaft grounding solutions as well as quick turnaround on custom-engineered designs to meet the exact requirements of your motor or generator.

Our industry-leading experts engineer the most advanced solutions for shaft grounding (sometimes known as shaft earthing outside of the U.S.), outperforming carbon fiber rings and other options available on the market. Economical, easy to install, and maintenance-free BPKs protect electric motor bearings in a wide range of applications across the world.

Core Applications

Helwig Carbon’s engineers are industry-leading experts on shaft grounding solutions for:

Wound Rotor Induction Slip Ring Motors

OEMs

OEMs

AC & DC Motor OEMs and Pump OEMs partner with Helwig Carbon’s experienced engineers to integrate shaft grounding seamlessly into new designs or existing products. Helwig solutions provide outstanding durability, consistent performance, and long-term reliability. We offer rapid prototyping for custom-engineered solutions, optimizing performance while keeping development timelines on track.

Wound Rotor Induction Slip Ring Motors

HVAC

HVAC

Protect chillers, fan walls, rooftop motors, boilers, and other HVAC equipment driven by VFDs from bearing damaging electrical discharge with BPK Shaft Grounding. Easy-to-install, maintenance-free BPKs provide exceptional protection for 10+ years. Plus, one size fits many shaft diameters, simplifying your inventory. Available for aftermarket installation or request from motor OEM.

Wound Rotor Induction Slip Ring Motors

Pumps

Pumps

As VFDs become standard in pump systems, protecting electric motor bearings from VFD-induced damage is no longer optional. Helwig’s long-lasting, maintenance-free, easy-to-install BPK Shaft Grounding protects pumps–including submersible pumps–with compact design for tight spaces and close-coupled pump motors. Internal mount options available.

Wound Rotor Induction Slip Ring Motors

Motor
Repair

Motor Repair

Helwig has long been a trusted partner providing fast turnaround on durable, long-lasting, maintenance-free BPK shaft grounding products and the BPK-Probe™ Shaft Voltage Detection Device. We are also here to serve as a shaft grounding resource–please reach out if you need troubleshooting assistance or training.

Wound Rotor Induction Slip Ring Motors

Wind Turbines

Wind Turbines

Protect your wind generator main bearings from electrical discharge that can cause white etching cracks (WEC) and premature bearing failure. The BPK-AM comes preinstalled on a ready-made bracket for easy installation in the field. Off-the-shelf tower kits are available for Siemens-Gamesa and GE 2X platforms. Custom designs are also available.

Wound Rotor Induction Slip Ring Motors

Electric Vehicles

Electric Vehicles

EV inverters convert DC to AC power, but electrical discharge that damages bearings and causes Electromagnetic Interference (EMI) is a byproduct. Ceramic bearings aren’t enough. Custom-engineered BPK Shaft Grounding kits provide optimal automotive grounding with extra long life in contaminated environments, handling RPMs from 10,000 to 20,000. Radial or axial mounts available.

Wound Rotor Induction Slip Ring Motors

Heavy Industry

Heavy Industry

Helwig’s durable BPK shaft grounding products are specifically designed for harsh and contaminated environments. Our silver graphite brushes have a cleaning property that, when combined with a constant force spring, provide a contaminant-free brush track for optimal shaft grounding. This maintenance-free solution is ideal for environments with excess grease, pickling lines, or volatiles in the air.

Wound Rotor Induction Slip Ring Motors

Marine Cathodic Protection

Marine Cathodic Protection

Propeller shaft grounding (also known as propeller shaft earthing or propeller cathodic protection) is essential to prevent galvanic corrosion and spark erosion. Propeller shaft grounding provides a low-resistance path back to ground–the ship’s hull–preventing erosion and cavitation damage to the propeller and shaft bearings in commercial and private vessels.

Built to Withstand a Variety of Environments

Contaminated Environments

A sealed holder (BPK-SB or BPK-S) is combined with a constant force spring and silver graphite brush with cleaning property to maintain a contaminant-free brush track for optimal shaft grounding.

High-Frequency Applications

BPK Shaft Grounding products use a proprietary silver graphite brush that provides the lowest resistance path to ground for more effective protection than carbon fiber rings.

Why OEMs Choose Helwig Carbon Products for Outstanding Performance

With world-class engineers, high-quality, made-in-the-USA products, and quick prototyping, Helwig Carbon Products is trusted by OEMs to provide superior carbon graphite brushes, brush holders, shaft grounding solutions, and more. We can help from concept to design completion, and are happy to work with you wherever you are in the process.

Get Started With Helwig Carbon’s Shaft Grounding Solutions